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Suzuki GSX-R 1000 Service Manual: Front wheel related parts inspection

Refer to “front wheel assembly removal and installation” .

Tire

Refer to “tire inspection” in section 0b .

Front brake disc

Refer to “front brake disc inspection” in section 4b .

Dust seal

Inspect the lip of dust seals for wear or damage. If any defects are found, replace the dust seal with a new one.

Refer to “front wheel dust seal / bearing removal and installation” .

Suzuki GSX-R. Dust seal


Wheel axle

Using a dial gauge, check the wheel axle for runout. If the runout exceeds the limit, replace the axle shaft.

Special tool (a): 09900–20607 (dial gauge) (b): 09900–20701 (dial gauge chuck) (c): 09900–21304 (v blocks)

Wheel axle runout service limit: 0.25 Mm (0.010 In)

Suzuki GSX-R. Wheel axle


Wheel

  1. Remove the brake pads. Refer to “front brake pad replacement” in section 4b .
  2.  Make sure that the wheel runout checked as shown in the figure does not exceed the service limit. An excessive runout is usually due to worn or loosened wheel bearings and can be reduced by replacing the bearings. If bearing replacement fails to reduce the runout, replace the wheel.

Wheel rim runout service limit (axial and radial): 2.0 Mm (0.08 In)

Suzuki GSX-R. Wheel


  1. Install the brake pads. Refer to “front brake pad replacement” in section 4b .

Wheel bearing

Inspect the play of the wheel bearings by finger while they are in the wheel. Rotate the inner race by finger to inspect for abnormal noise and smooth rotation. Replace the bearing if there is anything unusual. Refer to “front wheel dust seal / bearing removal and installation” .

Suzuki GSX-R. Wheel bearing


Front wheel assembly removal and installation
Removal Remove the brake calipers, left and right. Caution do not operate the brake lever with the caliper removed. Loosen two axle pinch bolts (1) on the right front ...

Front wheel dust seal / bearing removal and installation
Removal Remove the front wheel assembly. Refer to “front wheel assembly removal and installation” .  Remove the dust seals using the special tool. Special tool (a): 09913–50121 (oil ...

Other materials:

Speed sensor removal and installation
Removal Remove the left side cowling. Refer to “exterior parts removal and installation” in section 9d .  Disconnect the speed sensor lead wire coupler (1). Remove the speed sensor (2). Installation Install the speed sensor in the reverse order of removal. Pay atte ...

Rear suspension components
Rear shock absorber Rear shock absorber mounting nut Cushion rod Cushion rod mounting nut Cushion lever Cushion lever mounting nut Swingarm pivot lock-nut Swingarm pivot shaft Swingarm pivot nut Swingarm Chain case Plate Chain adjus ...

License plate light bulb replacement
Caution when you touch the bulb with your bare hands, clean the bulb with a cloth moistened with alcohol or soap water to prevent premature bulb failure. Remove the license plate light mounting nuts. Remove the lens cover (1) by removing the screws. Re ...

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