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Suzuki GSX-R 1000 Service Manual: Rear brake disc removal and installation

Suzuki GSX-R 1000 Service Manual / Brake / Rear brakes / Repair instructions / Rear brake disc removal and installation

Removal

  1. Remove the rear wheel assembly. Refer to “rear wheel assembly removal and installation” in section 2d .
  2.  Remove the rear brake disc.

Suzuki GSX-R. Rear brake disc removal and installation


Installation

Install the rear brake disc in the reverse order of removal. Pay attention to the following points:

: Thread lock cement
99000–32130 (thread lock cement super “1360” or equivalent)

Tightening torque brake disc bolt (rear) (a): 35 n·m (3.5 Kgf-m, 25.5 Lbf-ft)

Suzuki GSX-R. Rear brake disc removal and installation


Rear brake caliper parts inspection
Refer to “rear brake caliper disassembly and assembly” . Brake caliper cylinder Inspect the brake caliper cylinder wall for nicks, scratches or other damage. If any damage is found, replace the ca ...

Rear brake disc inspection
Brake disc thickness Check the brake disc for damage or cracks and measure the thickness using the micrometer. Replace the brake disc if the thickness is less than the service limit or if defect ...

Other materials:

Handlebar components
Throttle grip Grip rubber Right handlebar switch box Left handlebar switch box Right handlebar Left handlebar Handlebar expander Handlebar balancer Apply handle grip bond. 23 N·m (2.3 Kgf-m, 16.5 Lbf-ft) 5.5 N·m (0.55 Kgf-m, 4.0 L ...

Stp sensor adjustment
Adjust the stp sensor in the following procedures:  remove the air cleaner box cover. Refer to “air cleaner element removal and installation” in section 1d . Disconnect the stva lead wire coupler (1). Insert the needle pointed probes to the stp sensor coupler (between y/w a ...

Break-in procedures
During manufacture only the best possible materials are used and all machined parts are finished to a very high standard but it is still necessary to allow the moving parts to “break-in” before subjecting the engine to maximum stresses. The future performance and reliability of the engine depen ...

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