Toyota RAV4 manuals

Suzuki GSX-R 1000 Service Manual: Rear brake master cylinder disassembly and assembly

Suzuki GSX-R 1000 Service Manual / Brake / Brake control system and diagnosis / Repair instructions / Rear brake master cylinder disassembly and assembly

Refer to “rear brake master cylinder assembly removal and installation” .

Disassembly

  1. Disconnect the reservoir hose (1).
  2.  Remove the lock-nut (2).

Suzuki GSX-R. Rear brake master cylinder disassembly and assembly


  1. Remove the brake hose connector (3) and o-ring (4).

Special tool : 09900–06108 (snap ring remover
(close type))

Suzuki GSX-R. Rear brake master cylinder disassembly and assembly


  1. Pull out the dust boot (5) and remove the snap ring (6).

Special tool : 09900–06108 (snap ring remover
(close type))

Suzuki GSX-R. Rear brake master cylinder disassembly and assembly


  1. Remove the push rod (7), piston/cup set (8) and spring (9).

Suzuki GSX-R. Rear brake master cylinder disassembly and assembly


Assembly

Assemble the master cylinder in the reverse order of disassembly. Pay attention to the following points:

Caution

  •  wash the master cylinder components with new brake fluid before reassembly.
  •  Do not wipe the brake fluid off after washing the components.
  •  When washing the components, use the specified brake fluid. Never use different types of fluid or cleaning solvents such as gasoline, kerosine, etc.
  •  Apply brake fluid to the master cylinder bore and all of the master cylinder component to be inserted into the bore.

Bf: brake fluid (dot 4)

Suzuki GSX-R. Rear brake master cylinder disassembly and assembly


: Grease 99000–25100 (suzuki
silicone grease or equivalent)

Suzuki GSX-R. Rear brake master cylinder disassembly and assembly


Caution

replace the o-ring with a new one.

Suzuki GSX-R. Rear brake master cylinder disassembly and assembly


Rear brake master cylinder assembly removal and installation
Refer to “rear brake hose routing diagram” (page 4a- 2). Removal Remove the right side frame cover. Refer to “exterior parts removal and installation” in section 9d .  Remove the rear ...

Rear brake master cylinder parts inspection
Refer to “rear brake master cylinder disassembly and assembly” . Master cylinder Inspect the master cylinder bore for any scratches or other damage. Piston / rubber parts Inspect the piston s ...

Other materials:

Tire removal and installation
Removal The most critical factor of a tubeless tire is the seal between the wheel rim and the tire bead. For this reason, it is recommended to use a tire changer that can satisfy this sealing requirement and can make the operation efficient as well as functional.  Removal the wheel ass ...

DTC “c49” (p1656): pair control solenoid valve circuit malfunction
Detected condition and possible cause Detected condition Possible cause Pair control solenoid valve voltage is not input to ecm Pair control solenoid valve circuit open or short.  Pair control solenoid valve malfunction.  Ecm malfunction. ...

Swingarm bearing removal and installation
Removal Remove the swingarm. Refer to “swingarm removal and installation” .  Remove the swingarm pivot bearings (1) using the special tool. Special tool (a): 09921–20240 (bearing remover set) Remove the center spacer (2). Remove the cushion lever bearing (3) usin ...

© 2011-2025 Copyright www.suzukigsxr.org