Suzuki GSX-R 1000 Service Manual: Rear suspension assembly construction

Suzuki GSX-R 1000 Service Manual / Suspension / Rear suspension / Repair instructions / Rear suspension assembly construction

Suzuki GSX-R. Rear suspension assembly construction

Rear shock absorber mounting bolt (upper)
Rear shock absorber mounting nut (lower)
Cushion rod mounting nut (front)
Cushion rod mounting nut (rear)
Cushion lever mounting nut
Swingarm pivot nut
Swingarm pivot boss nut
Swingarm pivot shaft
Swingarm pivot lock-nut
0.5 Mm (0.02 In)
1.5 Mm (0.06 In)
0 – 0.5 Mm (0 – 0.02 In)
50
N·m (5.0 Kgf-m, 36.0 Lbf-ft)
98 N·m
(9.8 Kgf-m, 71.0 Lbf-ft)
115 N·m
(11.5 Kgf-m, 83.0 Lbf-ft)
100 N·m
(10.0 Kgf-m, 72.5 Lbf-ft)
65 N·m
(6.5 Kgf-m, 47.0 Lbf-ft)
15 N·m
(1.5 Kgf-m, 11.0 Lbf-ft)
90 N·m
(9.0 Kgf-m, 65.0 Lbf-ft)

Apply grease to the
bearing.

Rear suspension components

Rear shock absorber Rear shock absorber mounting nut Cushion rod Cushion rod mounting nut Cushion lever Cushion lever mounting nut Swingarm pivot lock-nut ...

Rear shock absorber removal and installation

Removal Remove the right side cowling and side frame covers. Refer to “exterior parts removal and installation” in section 9d . Support the motorcycle with a jack to relieve load on t ...

Other materials:

Muffler / muffler chamber / exhaust pipe removal and installation
Removal Loosen the muffler connecting bolts (1). Remove the mufflers (2) by removing the mounting bolt and nut (3). Note support the muffler to prevent it from falling. Remove the side cowlings. Refer to “exterior parts removal and installation” in secti ...

Rear turn signal light removal and installation
Removal Remove the frame cover assembly. Refer to “exterior parts removal and installation” in section 9d . Remove the rear combination light. Refer to “rear combination light removal and installation” . Disconnect the lead wire coupler (1). (Lh: white, rh: black) &nb ...

Starter motor inspection
Refer to “starter motor disassembly and assembly” . Carbon brush Inspect the carbon brushes for abnormal wear, cracks or smoothness in the brush holder. If either carbon brush is defective, replace the brush holder set with a new one. Measure the length “a” of the carbon brushes using a v ...