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Suzuki GSX-R 1000 Service Manual: Special tools and equipment

Recommended service material

Suzuki GSX-R. Recommended service material


Note

required service material is also described in the following.

“Rear suspension components”  “rear suspension assembly construction”

Special tool

Suzuki GSX-R. Special tool


Specifications
Service data Suspension unit: mm (in) Tightening torque specifications Note the specified tightening torque is described in the following. “Rear suspension components”  ...

Wheels and tires
...

Other materials:

Specifications
Service data Valve + guide unit: mm (in) Camshaft + cylinder head unit: mm (in) Cylinder + piston + piston ring unit: mm (in) Conrod + crankshaft unit: mm (in) Balancer unit: mm (in) Oil pump Clutch unit: mm (in) Drive train unit: mm (in) except ratio ...

Conrod crank pin bearing inspection and selection
Refer to “engine bottom side disassembly” (page 1d- 49). Refer to “engine bottom side assembly” . Inspection Inspect the bearing surfaces for any signs of fusion, pitting, burn or flaws. If any, replace them with a specified set of bearings. Place the plastigauge axially along ...

Gearshift linkage inspection
Refer to “gearshift shaft / gearshift cam plate removal and installation” . Gearshift shaft Check the gearshift shaft for bend or wear. Check the return spring for damage or fatigue. If any defects are found, replace the defective part(-s). Gearshift shaft oil seal Inspect the gearshif ...

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