Suzuki GSX-R 1000 Service Manual: Sprocket mounting drum dust seal / bearing removal and installation
Removal
- Remove the rear wheel assembly. Refer to “rear wheel assembly removal and installation” in section 2d .
- Remove the rear sprocket mounting drum assembly (1). Refer to “rear sprocket / rear sprocket mounting drum removal and installation” (page 3a- 3).
- Remove the retainer (2).
- Remove the sprocket mounting drum dust seal with the special tool.
Special tool
(a): 09913–50121 (oil seal
remover)
- Remove the sprocket mounting drum bearing with the special tool.
Special tool
(b): 09921–20240 (bearing remover
set)
Installation
| Caution the removed dust seal and bearing must be replaced with new ones. |
- Apply grease to the bearing before installing.
: Grease 99000–25010 (suzuki
super
grease “a” or equivalent)
- Install the bearing and dust seal to the sprocket mounting drum with the special tools.
| Caution the sealed cover of the bearing must face wheel hub side. |
Special tool
(a): 09924–84510 (bearing
installer set)
(b): 09913–70210 (bearing
installing set (10
– 75 Ô))
- Apply grease to the retainer.
: Grease 99000–25010 (suzuki
super
grease “a” or equivalent)
- Install the rear sprocket mounting drum assembly to rear wheel hub. Refer to “rear sprocket / rear sprocket mounting drum removal and installation” .
- Install the rear wheel assembly. Refer to “rear wheel assembly removal and installation” in section 2d .
Drive chain related parts inspection
Refer to “rear sprocket / rear sprocket mounting drum removal and
installation” .
Dust seal
Inspect the dust seal for wear or damage. If any damage
is found, replace the dust seal with a new one. ...
Drive chain replacement
Use the special tool in the following procedures, to cut
and rejoin the drive chain.
Note
when using the special tool, apply a small
quantity of grease to the threaded parts of
the s ...
Other materials:
DTC table
In the lcd (display) panel, the malfunction code is indicated from small code
to large code.
*1 To get the proper signal from the throttle position sensor, the sensor basic
position is indicated in the lcd
(display) panel. The malfunction code is indicated in three digits. In front o ...
Front brake master cylinder / brake lever disassembly and assembly
Refer to “front brake master cylinder assembly removal and installation” .
Disassembly
Remove the reservoir cap (1), plate (2), diaphragm
(3) and reservoir tank (4).
Remove the brake light switch (5) and brake lever
(6).
Remove the dust boot (7) and push rod (8).
...
Vehicle identification number
The frame serial number or V.I.N. (Vehicle identification
number) “a” is stamped on the right side of the steering
head tube. The engine serial number “b” is located on
the lower crankcase. These numbers are required
especially for registering the machine and ordering
spare parts.
...