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Suzuki GSX-R 1000 Service Manual: Swingarm related parts inspection

Refer to “swingarm removal and installation” (page 2c- 9).

Spacers

  1. Remove the collar and spacer from the swingarm.
  2.  Inspect the collars and spacer for wear and damage.

    If any defects are found, replace them with new ones.

Suzuki GSX-R. Spacers


Chain buffer

Inspect the chain buffer for wear and damage. If any defect is found, replace the chain buffer with a new one.

Suzuki GSX-R. Chain buffer


Plate

Inspect the plate for damage and excessive bend. If any defect is found, replace the plate with a new one.

Suzuki GSX-R. Plate


Swingarm bearing

  1. Insert the collars and spacer into bearings.
  2. Check the play by moving the collars and spacer up and down. If excessive play is noted, replace the bearings with new ones. Refer to “swingarm bearing removal and installation” .

Suzuki GSX-R. Swingarm bearing


Swingarm

Inspect the swingarm for damage. If any defect is found, replace the swingarm with a new one.

Suzuki GSX-R. Swingarm


Swingarm pivot shaft

Measure the swingarm pivot shaft runout using the dial gauge. If the runout exceeds the service limit, replace the pivot shaft.

Special tool (a): 09900–20607 (dial gauge)
(b): 09900–20701 (dial gauge
chuck) (c): 09900–21304 (v blocks)


Swingarm pivot shaft runout service limit: 0.3 Mm (0.01 In)

Suzuki GSX-R. Swingarm pivot shaft


Swingarm pivot boss removal and installation
Removal Remove the swingarm. Refer to “swingarm removal and installation” .  Remove the swingarm pivot boss nut (1). Note remove the swingarm pivot boss only when replacing ...

Swingarm bearing removal and installation
Removal Remove the swingarm. Refer to “swingarm removal and installation” .  Remove the swingarm pivot bearings (1) using the special tool. Special tool (a): 09921–20240 (bearing re ...

Other materials:

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Before you invite someone to be a passenger on your motorcycle, you need to be thoroughly familiar with motorcycle operation. Adjust tire pressures and suspension according to the tire pressure and loading section and the suspension section of this manual. The passenger should always hold ...

Drive chain cleaning and lubricating
Clean and lubricate drive chain every 1 000 km (600 miles) Clean and lubricate the drive chain in the following procedures:  clean the drive chain with kerosine. If the drive chain tends to rust quickly, the intervals must be shortened. Caution do not use trichloroethyle ...

Exhaust control system description
The exhaust control system (excs) consists of the exhaust control valve (excv), exhaust control valve actuator (excva) and exhaust control valve cables (excv cables). Excv is installed in the exhaust pipe. Excva is mounted inside of the right frame. The excv is operated by the excva via the ...

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