Toyota RAV4 manuals

Suzuki GSX-R 1000 Service Manual: Front fork parts inspection

Refer to “front fork disassembly and assembly” .

Inner and outer tubes

Inspect the inner tube and outer tube for scratches

Suzuki GSX-R. Inner and outer tubes


Slide bushing / guide bushing

Inspect the slide bushing and guide bushing for wear or damage. If they are worn or damaged, replace them with new ones. If they are not clean, clean them with a nylon brush and fork oil.

Suzuki GSX-R. Slide bushing / guide bushing


Fork spring

Measure the fork spring free length “a”. If it is shorter than the service limit, replace it with a new one.

Front fork spring free length “a” service limit: 236 mm (9.29 In)

Suzuki GSX-R. Fork spring


Piston rod / piston ring

Inspect the piston rod and piston ring (1) for wear or damage. If any defects are found, replace the piston rod with a new one

Suzuki GSX-R. Piston rod / piston ring


Front fork disassembly and assembly
Refer to “front fork removal and installation” (page 2b- 2). Note the right and left front forks are installed symmetrically and therefore the disassembly procedure for one side is t ...

Rod guide case tightening torque
Tighten the rod guide case in the following procedures: measure the effective length l of the torque wrench. Calculate the reading torque on the torque wrench by use of the formula shown below. ...

Other materials:

Rear sprocket / rear sprocket mounting drum removal and installation
Removal Remove the rear wheel assembly. Refer to “rear wheel assembly removal and installation” in section 2d .  Loosen the rear sprocket nuts.  Draw out the rear sprocket mounting drum (1) along with the rear sprocket (2) from the wheel hub.  Remove the rear sprocket n ...

Handlebar removal and installation
Removal Remove the following parts from the left handlebar.  left handlebar switch box (1)  handlebar balancer (2)  grip rubber (3)  clutch cable (4) Remove the following parts from the right handlebar.  right handlebar switch box (5)   ...

Drive mode selector inspection
Inspect the drive mode selector in the following procedures:  set up the sds tool. (Refer to the sds operation manual for further details.)  Turn the ignition switch on.  Click “data monitor”.  Make sure each of “driving mode selection” on the monitor is indicated ...

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