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Suzuki GSX-R 1000 Service Manual: Fuel pump relay inspection

Refer to “electrical components location” in section 0a .

Inspect the fuel pump relay in the following procedures:

  1.  remove the frame covers. Refer to “exterior parts removal and installation” in section 9d (page 9d- 6).
  2.  Remove the fuel pump relay (1).

Suzuki GSX-R. Fuel pump relay inspection


  1. First, check for insulation with the tester between terminals “a” and “b”. Next, check for continuity between “a” and “b” with 12 v voltage applied, positive (+) to terminal “c” and negative (–) to terminal “d”. If continuity does not exist, replace the relay with a new one.

Special tool : 09900–25008 (multi circuit tester
set)

Tester knob indication continuity test ( )


Suzuki GSX-R. Fuel pump relay inspection


Fuel hose inspection

Refer to “fuel line inspection” in section 0b (page 0b- 10).

Fuel level gauge inspection

Refer to “fuel level gauge inspection” in section 9c .

Fuel discharge amount inspection
Keep away from fire or spark.  Spilled gasoline should be wiped off immediately.  Work in a well-ventilated area. Inspect the fuel discharge amo ...

Fuel tank construction
Fuel tank heat shield : aluminum film side should face the engine side. Fuel tank front cover Fuel tank front bracket Velcro fastenings : clean the adhesiv ...

Other materials:

Pair system inspection
Inspect pair system every 12 000 km (7 500 miles, 24 months) Inspect the pair (air supply) system periodically. Refer to “pair system inspection” in section 1b . Throttle valve synchronization Inspect throttle valve synchronization initially at 1 000 km (600 miles, 2 months) (e-33 only) and ...

Water hose inspection
Inspect the water hoses in the following procedures:  remove the side cowlings. Refer to “exterior parts removal and installation” in section 9d (page 9d- 6).  Check the water hoses for crack, damage or engine coolant leakage. If any defect is found, replace the water hose wi ...

Rear seat
The seat lock is located under the left frame cover. To remove the rear seat, insert the ignition key into the lock and turn it clockwise. Raise the front end of the seat and slide it forward. To reinstall the seat, slide the seat hooks into the seat hook retainers and push down firm ...

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