Suzuki GSX-R 1000 Service Manual: Fuel discharge amount inspection
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Inspect the fuel discharge amount in the following procedures:
- lift and support the fuel tank. Refer to “fuel tank removal and installation” .
- ) Place a rag under the fuel feed hose (1) and disconnect fuel feed hose from the fuel pump.
- Connect a proper fuel hose (2) to the fuel pump.
- Place the measuring cylinder and insert the fuel hose end into the measuring cylinder.
- Disconnect the fuel pump lead wire coupler (3).
- Connect a proper lead wire into the fuel pump lead
wire coupler (fuel pump side) and apply 12 v to the
fuel pump (between (+) y/r wire and (–) b/w wire)
for 10 seconds and measure the amount of fuel
discharged.
If the discharge amount is out of the specification, the probable cause may be failure of the fuel pump or clogged fuel filter.
| Note the battery must be in fully charged condition. |
Fuel discharge amount 222 ml (7.5/7.8 Us/lmp oz) and more/10 seconds
- After finishing the fuel discharge inspection, reinstall the fuel tank. Refer to “fuel tank removal and installation” .
| Note connect the fuel feed hose to the fuel pump until it locks securely (a click is heard). |
Fuel pump inspection
Turn the ignition switch on and check that the fuel pump
operates for a few seconds.
If the fuel pump motor does not make operating sound, inspect the fuel pump
circuit connections or inspect th ...
Fuel pump relay inspection
Refer to “electrical components location” in section 0a .
Inspect the fuel pump relay in the following procedures:
remove the frame covers. Refer to “exterior parts
removal and installa ...
Other materials:
Drive chain adjustment
Inspect the drive chain slack
before each use of the motorcycle.
Place the motorcycle on the
side stand. The drive chain
should be adjusted for 20 - 30
mm (0.8 - 1.2 In) of slack, as
shown.
Warning
Too much chain slack can
cause the chain to come off the
sprockets, resul ...
Handlebar removal and installation
Removal
Remove the following parts from the left handlebar.
left handlebar switch box (1)
handlebar balancer (2)
grip rubber (3)
clutch cable (4)
Remove the following parts from the right handlebar.
right handlebar switch box (5)
...
Starter motor inspection
Refer to “starter motor disassembly and assembly” .
Carbon brush
Inspect the carbon brushes for abnormal wear, cracks or
smoothness in the brush holder.
If either carbon brush is defective, replace the brush
holder set with a new one.
Measure the length “a” of the carbon brushes using a
v ...