Suzuki GSX-R 1000 Service Manual: Fuel discharge amount inspection
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Inspect the fuel discharge amount in the following procedures:
- lift and support the fuel tank. Refer to “fuel tank removal and installation” .
- ) Place a rag under the fuel feed hose (1) and disconnect fuel feed hose from the fuel pump.
- Connect a proper fuel hose (2) to the fuel pump.
- Place the measuring cylinder and insert the fuel hose end into the measuring cylinder.
- Disconnect the fuel pump lead wire coupler (3).
- Connect a proper lead wire into the fuel pump lead
wire coupler (fuel pump side) and apply 12 v to the
fuel pump (between (+) y/r wire and (–) b/w wire)
for 10 seconds and measure the amount of fuel
discharged.
If the discharge amount is out of the specification, the probable cause may be failure of the fuel pump or clogged fuel filter.
| Note the battery must be in fully charged condition. |
Fuel discharge amount 222 ml (7.5/7.8 Us/lmp oz) and more/10 seconds
- After finishing the fuel discharge inspection, reinstall the fuel tank. Refer to “fuel tank removal and installation” .
| Note connect the fuel feed hose to the fuel pump until it locks securely (a click is heard). |
Fuel pump inspection
Turn the ignition switch on and check that the fuel pump
operates for a few seconds.
If the fuel pump motor does not make operating sound, inspect the fuel pump
circuit connections or inspect th ...
Fuel pump relay inspection
Refer to “electrical components location” in section 0a .
Inspect the fuel pump relay in the following procedures:
remove the frame covers. Refer to “exterior parts
removal and installa ...
Other materials:
Gearshift shaft oil seal / bearing removal and installation
Removal
Remove the gearshift shaft. Refer to “gearshift shaft / gearshift cam
plate removal and installation” .
Remove the gearshift shaft oil seal (1).
Remove the bearings (2) and (3) with the special
tools.
Special tool
(a): 09921–20210 (bearing remover
(12
mm))
...
Oil jet removal and installation
Piston cooling oil jet
Removal
Remove the engine assembly. Refer to “engine assembly removal” in
section 1d .
Remove the crankshaft assembly. Refer to “engine
bottom side disassembly” in section 1d (page 1d-
49).
Remove the piston cooling oil jets (1) from the upper
cra ...
Front brake master cylinder / brake lever disassembly and assembly
Refer to “front brake master cylinder assembly removal and installation” .
Disassembly
Remove the reservoir cap (1), plate (2), diaphragm
(3) and reservoir tank (4).
Remove the brake light switch (5) and brake lever
(6).
Remove the dust boot (7) and push rod (8).
...