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Suzuki GSX-R 1000 Service Manual: Headlight bulb and position light bulb replacement

Suzuki GSX-R 1000 Service Manual / Body and accessories / Lighting systems / Repair instructions / Headlight bulb and position light bulb replacement

Caution

when you touch the bulb with your bare hands, clean the bulb with a cloth moistened with alcohol or soap water to prevent premature bulb failure.

Low beam bulb

  1. Remove the combination meter. Refer to “combination meter removal and installation” in section 9c .
  2.  Disconnect the headlight (low beam) coupler (1).
  3.  Remove the headlight bulb/socket (low beam) (2) by turning it counterclockwise.

Suzuki GSX-R. Low beam bulb


  1. Replace the headlight bulb (low beam) with a new one.
  2.  Reinstall the removed parts.

High beam bulb

  1. Remove the body cowling cover. Refer to “exterior parts removal and installation” in section 9d .
  2.  Disconnect the headlight (high beam) coupler (1).
  3.  Remove the headlight bulb/socket (high beam) (2) by turning it counterclockwise.

Suzuki GSX-R. High beam bulb


  1. Replace the headlight bulb (high beam) with a new one.
  2.  Reinstall the removed parts.

Position light bulb

  1. Disconnect the position light socket (1).

Suzuki GSX-R. Position light bulb


  1. Replace the position light bulb (2) with a new one.

Suzuki GSX-R. Position light bulb


  1. Reinstall the position light socket.
Headlight removal and installation
Removal Remove the body cowling assembly. Refer to “exterior parts removal and installation” in section 9d .  Remove the air intake pipes (1). Refer to “exterior parts removal and ins ...

Headlight beam adjustment
Adjust the headlight beam, both horizontally and vertically. Note  to adjust the headlight beam, adjust the beam horizontally first, then vertically.  It is not necessar ...

Other materials:

Specifications
Service data Thermostat + radiator + fan + coolant Tightening torque specifications Note the specified tightening torque is described in the following. “Water hose routing diagram”  “water pump components”  “water pump construction” Reference: for the tig ...

Speed sensor removal and installation
Removal Remove the left side cowling. Refer to “exterior parts removal and installation” in section 9d .  Disconnect the speed sensor lead wire coupler (1). Remove the speed sensor (2). Installation Install the speed sensor in the reverse order of removal. Pay atte ...

Fuel pump components
Fuel level gauge Fuel pressure regulator assembly O-ring Joint Fuel pump Fuel pump case Fuel mesh filter 10 N·m (1.0 Kgf-m, 7.0 Lbf-ft) Apply engine oil. Apply grease. Do not reuse. ...

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