Suzuki GSX-R 1000 Service Manual: Headlight removal and installation
Removal
- Remove the body cowling assembly. Refer to “exterior parts removal and installation” in section 9d .
- Remove the air intake pipes (1). Refer to “exterior parts removal and installation” in section 9d .
- Remove the wiring harness no. 2 (2) By disconnecting the couplers and clamps.
- Remove the intake pipe covers (3).
- Remove the intake cover (4).
- Remove the body cowling (5).
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Installation
Installation is in the reverse order of removal. Pay attention to the following point:
- route the wiring harness properly. Refer to “wiring harness routing diagram” in section 9a .
- After installing, be sure to inspect the headlight beam.
Refer to “headlight beam adjustment” .
Headlight components
Headlight low beam bulb (12 v 55 w, h11)
Headlight high beam bulb (12 v 65 w, h9)
Position light bulb (12 v 5 w) x 2
...
Headlight bulb and position light bulb
replacement
Caution
when you touch the bulb with your bare
hands, clean the bulb with a cloth moistened
with alcohol or soap water to prevent
premature bulb failure.
Low beam bulb
Rem ...
Other materials:
Diagnostic information and procedures
Engine mechanical symptom diagnosis
Refer to “engine symptom diagnosis” in section 1a .
Compression pressure check
The compression pressure reading of a cylinder is a
good indicator of its internal condition.
The decision to overhaul the cylinder is often based on
the results of a compressio ...
Pair control solenoid valve removal and
installation
Removal
Lift and support the fuel tank with the prop stay.
Refer to “fuel tank removal and installation” in section 1g .
Remove the air cleaner box. Refer to “air cleaner box removal and
installation” in section 1d .
Remove the pair control solenoid valve (1) along
with the pair ...
Cam chain guide / cam chain tensioner
removal and installation
Removal
Remove the cylinder head cover. Refer to “engine top side disassembly” .
Remove the cam chain guide no. 2 (1).
Remove the cylinder head. Refer to “engine top side disassembly”
and “engine bottom side disassembly” .
Remove the starter clutch. Refer to “s ...