Suzuki GSX-R 1000 Service Manual: Pair system inspection
Pair hose
- Lift and support the fuel tank with the prop stay.
Refer to “fuel tank removal and installation” in section 1g .
- Remove the air cleaner box. Refer to “air cleaner box removal and installation” in section 1d .
- Inspect the pair hoses for wear or damage. If it is worn or damaged, replace the pair hose with a new one. Refer to “pair system hose routing diagram” .
- Reinstall the removed parts.
Pair reed valve
- Remove the pair reed valves. Refer to “pair reed valve removal and installation” .
- Inspect the reed valves for carbon deposit.
If carbon deposit is found on the reed valve, replace the pair reed valve with a new one.
- Reinstall the pair reed valves. Refer to “pair reed valve removal and installation” .
Pair control solenoid valve
| Note pair control solenoid valve can be checked without removing it from the motorcycle. Refer to “dtc “c49” (p1656): pair control solenoid valve circuit malfunction” in section 1a . |
- Remove the pair control solenoid valve. Refer to “pair control solenoid valve removal and installation” .
- Check that air flows through the air inlet port to the air outlet ports. If air does not flow out, replace the pair control solenoid valve with a new one.
- Connect the 12 v battery to the pair control solenoid valve terminals and check the air flow. If air does not flow out, the solenoid valve is in normal condition.
- Check the resistance between the terminals of the pair control solenoid valve.
Special tool
(a): 09900–25008 (multi circuit
tester set)
Tester knob indication resistance (Ω)
Pair control solenoid valve resistance 20 – 24 Ω at 20 – 30 °c (68 – 86 °f)
- Reinstall the pair control solenoid valve. Refer to “pair control solenoid valve removal and installation” .
Pair control solenoid valve removal and
installation
Removal
Lift and support the fuel tank with the prop stay.
Refer to “fuel tank removal and installation” in section 1g .
Remove the air cleaner box. Refer to “air cleaner box removal and ...
Crankcase breather (pcv) hose inspection
Inspect the crankcase breather (pcv) hose in the
following procedures:
lift and support the fuel tank with the prop stay.
Refer to “fuel tank removal and installation” in section 1g .
& ...
Other materials:
Specifications
Service data
Wattage
unit: w
Tightening torque specifications
Reference: for the tightening torque of fastener not specified in this
section, refer to “tightening torque list” in section 0c . ...
Front brake master cylinder / brake lever disassembly and assembly
Refer to “front brake master cylinder assembly removal and installation” .
Disassembly
Remove the reservoir cap (1), plate (2), diaphragm
(3) and reservoir tank (4).
Remove the brake light switch (5) and brake lever
(6).
Remove the dust boot (7) and push rod (8).
...
Starter torque limiter removal and
installation
Removal
Remove the clutch assembly. Refer to “clutch removal” in section 5c .
Remove the washer (1), starter idle gear no. 1 (2)
And starter torque limiter (3).
Installation
Installation is in the reverse order of removal. Pay
attention to the following point:
apply ...