Suzuki GSX-R 1000 Service Manual: Radiator / cooling fan motor removal and
installation
Removal
- Remove the inner under cowlings. Refer to “exterior parts removal and
installation” in section 9d .
- Drain engine coolant. Refer to “cooling system inspection” in section
0b .
- Disconnect the reservoir tank inlet hose (1) and
water air bleed hose (2).
- Remove the radiator reservoir tank (3).
- Disconnect the radiator inlet hose (4).
- Disconnect the cooling fan motor coupler (5).
- Remove the oil cooler (6) from the bracket.
- Remove the radiator assembly by removing the
bolts.
- Remove the radiator outlet hose (7) and cooling fan
motor (8) from the radiator.
Installation
Install the radiator in the reverse order of removal. Pay
attention to the following points:
- install the radiator and oil cooler to their bracket. Refer to
“radiator inspection and cleaning” .
- Apply thread lock to the reservoir tank bolt and tighten
it securely.
: Thread lock cement
99000–32110
(thread lock cement super “1322” or
equivalent)
- Connect the radiator hoses securely. Refer to “water hose routing
diagram” .
- Pour engine coolant. Refer to “cooling system inspection” in section 0b
.
- Bleed air from the cooling circuit. Refer to “cooling system
inspection” in section 0b .
Radiator hose inspection
Refer to “cooling system inspection” in section 0b .
Radiator inspection
Inspect the radiator for water leaks. If any defects are
found, replace the radiator with a new on ...
Inspect the water hoses in the following procedures:
remove the side cowlings. Refer to “exterior parts
removal and installation” in section 9d (page 9d-
6).
Check the water hose ...
Other materials:
Front brake caliper parts inspection
Refer to “front brake caliper disassembly and assembly” .
Brake caliper cylinder
Inspect the brake caliper cylinder wall for nicks,
scratches or other damage. If any damage is found,
replace the caliper with a new one.
Brake caliper piston
Inspect the surface of brake caliper pistons for a ...
Throttle body construction
Intake pipe
Evap system purge control solenoid valve
(e-33 only)
Evap canister (e-33 only)
Iat sensor
Isc valve hose
Ho2 sensor
Face
the clamp end left side.
Yellow
marking should face upward.
Face the
end of clamps upward and ke ...
Evaporative emission control system
removal and installation (only for e-33)
Hose
removal
Lift and support the fuel tank. Refer to “fuel tank
removal and installation” in section 1g (page 1g-
9).
Remove the frame cover assembly. Refer to “exterior parts removal and
installation” in section 9d .
Remove the evap hoses as shown in the evap canister h ...