Toyota RAV4 manuals

Suzuki GSX-R 1000 Service Manual: Radiator / cooling fan motor removal and installation

Suzuki GSX-R 1000 Service Manual / Engine / Engine cooling system / Repair instructions / Radiator / cooling fan motor removal and installation

Removal

  1. Remove the inner under cowlings. Refer to “exterior parts removal and installation” in section 9d .
  2.  Drain engine coolant. Refer to “cooling system inspection” in section 0b .
  3.  Disconnect the reservoir tank inlet hose (1) and water air bleed hose (2).
  4.  Remove the radiator reservoir tank (3).

Suzuki GSX-R. Radiator / cooling fan motor removal and installation


  1. Disconnect the radiator inlet hose (4).
  2.  Disconnect the cooling fan motor coupler (5).

Suzuki GSX-R. Radiator / cooling fan motor removal and installation


  1. Remove the oil cooler (6) from the bracket.

Suzuki GSX-R. Radiator / cooling fan motor removal and installation


  1. Remove the radiator assembly by removing the bolts.

Suzuki GSX-R. Radiator / cooling fan motor removal and installation


Suzuki GSX-R. Radiator / cooling fan motor removal and installation


  1. Remove the radiator outlet hose (7) and cooling fan motor (8) from the radiator.

Suzuki GSX-R. Radiator / cooling fan motor removal and installation


Installation

Install the radiator in the reverse order of removal. Pay attention to the following points:

: Thread lock cement
99000–32110 (thread lock cement super “1322” or equivalent)

Suzuki GSX-R. Installation


Radiator inspection and cleaning
Radiator hose inspection Refer to “cooling system inspection” in section 0b . Radiator inspection Inspect the radiator for water leaks. If any defects are found, replace the radiator with a new on ...

Water hose inspection
Inspect the water hoses in the following procedures:  remove the side cowlings. Refer to “exterior parts removal and installation” in section 9d (page 9d- 6).  Check the water hose ...

Other materials:

Rear brake pad inspection
The extent of brake pads wear can be checked by observing the grooved limit line “a” on the pads. When the wear exceeds the grooved limit line, replace the pads with new ones. Refer to “rear brake pad replacement” . Caution replace the brake pad as a set, otherwise braking performa ...

Air bleeding from brake fluid circuit
Air trapped in the brake fluid circuit acts like a cushion to absorb a large proportion of the pressure developed by the master cylinder and thus interferes with the full braking performance of the brake caliper. The presence of air is indicated by “sponginess” of the brake lever and also by la ...

Stp sensor removal and installation
Removal Remove the throttle body. Refer to “throttle body removal and installation” in section 1d (page 1d- 10).  Remove the stp sensor (1) with the special tool. Special tool : 09930–11950 (torx wrench (5 mm)) Note prior to disassembly, mark the stp sensor’s origina ...

© 2011-2025 Copyright www.suzukigsxr.org