Refer to “rear brake caliper removal and installation” .
Disassembly
Caution do not use high pressure air to prevent piston damage. |
Assembly
Assemble the caliper in the reverse order of disassembly. Pay attention to the following points:
Bf: brake fluid (dot 4)
Caution
|
Bf: brake fluid (dot 4)
: Grease 99000–25100 (suzuki
silicone
grease or equivalent)
: Thread lock cement
99000–32110
(thread lock cement super “1322” or
equivalent)
Tightening torque rear caliper sliding pin b (a): 12 n·m (1.2 Kgf-m, 8.5 Lbf-ft)
Engine top side disassembly
It is unnecessary to remove the engine assembly from
the frame when servicing the cylinder head cover and
camshafts.
Note
before servicing the engine top side
components (until camshafts removal) with
the engine in place, remove the following
parts:
air cleaner box
...
Ignition switch removal and installation
Removal
Remove the air cleaner box. Refer to “air cleaner box removal and
installation” in section 1d .
Disconnect the ignition switch lead wire coupler (1).
Disconnect the immobilizer lead wire coupler (2).
(For e-02, 19, 24, 51)
Remove the harness clamp (3).
...
Front fork parts inspection
Refer to “front fork disassembly and assembly” .
Inner and outer tubes
Inspect the inner tube and outer tube for scratches
Slide bushing / guide bushing
Inspect the slide bushing and guide bushing for wear or
damage. If they are worn or damaged, replace them with
new ones. If they are not ...