Your motorcycle comes equipped with ngk cr9e or denso u27esr-n spark plugs. To determine if the standard spark plug is right for your usage, check the color of the plug's porcelain center electrode insulator after motorcycle operation. A light brown color indicates that the plug is correct.
A white or dark insulator indicates that the engine may need adjustment, or another plug type may be needed. Consult your suzuki dealer or qualified mechanic if your plug insulator is not a light brown color.
Caution An improper spark plug may have an incorrect fit or heat range for your engine. This may cause severe engine damage which will not be covered under warranty. Use one of the spark plugs listed below or equivalent. Consult your suzuki dealer or qualified mechanic if you are not sure which spark plug is correct for type of usage. |
Plug replacement guide
Note
: if the above-named plugs are not availale, consult your suzuki dealer.
Note
: this motorcycle uses resistor-type spark plug to avoid jamming electronic parts.
Improper spark plug selection may cause electronic interference with your motorcycle ignition system, resulting in motorcycle performance problems. Use recommended spark plugs.
Spark plug removal
Caution Improper removal of spark plug cap can damage the ignition coil in the spark plug cap. Extract the spark plug cap with your hand. Do not use pliers. |
Caution Dirt can damage your engine if it enters an open spark plug hole. Cover the spark plug hole whenever the spark plug is removed. |
Spark plug cleaning
To maintain a hot, strong spark keep the plug free from carbon adjust the gap to 0.7 - 0.8 Mm (0.028 - 0.031 In) for good ignition.
Use a thickness (feeler) gauge to check the gap.
Installation
To install a spark plug, turn it in as far as possible with your fingers, then tighten it with a wrench.
Caution A crossthreaded or overtight· ened spark plug will damage the aluminum threads of the cylinder head. |
Carefully turn the spark plug by hand into the threads until it is finger tight. If the spark plug is new, tighten it with a wrench about 1/2 turn past finger tight. If you are reusing the old spark plug, tighten it with a wrench about 1/8 turn past finger tight.
Caution Improper installation of spark plug cap can damage the ignition coil in the spark plug cap. Install the spark plug caps with your hand. Never hit the spark plug caps with a tool. |
Reinstall the air cleaner box and fuel tank in the reverse order of removal.
Clutch removal
Drain engine oil. Refer to “engine oil and filter replacement” in
section 0b .
Lift and support the fuel tank with the prop stay.
Refer to “fuel tank removal and installation” in section 1g .
Disconnect the ckp sensor coupler (1).
Remove the clutch cover (2).
...
Rear brake caliper disassembly and
assembly
Refer to “rear brake caliper removal and installation” .
Disassembly
Remove the pad spring (1) and rubber boot (2) from
the caliper.
Place a rag over the piston to prevent it from popping
out and then force out the piston using compressed
air.
Caution
do not use hig ...
Cooling circuit inspection
Do not open the radiator cap when the
engine is hot, as you may be injured by
escaping hot liquid or vapor.
When removing the radiator cap tester, put
a rag on the filler to prevent the engine
coolant from spraying out.
Inspect the cooling ...