Suzuki GSX-R 1000 Service Manual: Balancer shaft disassembly and assembly

Suzuki GSX-R 1000 Service Manual / Engine / Engine mechanical / Repair instructions / Balancer shaft disassembly and assembly

Refer to “engine bottom side disassembly” (page 1d- 49).

Refer to “engine bottom side assembly” .

Disassembly

Remove the balancer shaft. Refer to “engine bottom side disassembly” .
Remove the washers, balancer gear and dampers from the shaft.

Suzuki GSX-R. Disassembly

Assembly

Assembly is in the reverse order of disassembly. Pay attention to the following points:

apply molybdenum oil solution to each part.

M/o: molybdenum oil (molybdenum oil solution)

Suzuki GSX-R. Assembly

Set the dampers and install the balancer shaft to balancer gear.

Note

fit the stopper of the balancer shaft between the dampers.
Align the line “a” on the balancer shaft with the punch “b” on the balancer gear.

Suzuki GSX-R. Assembly

Piston and piston ring inspection

Refer to “piston ring removal and installation” . Piston diameter Measure the piston diameter using the micrometer at 15 mm (0.6 In) “a” from the skirt end. If the piston diameter is less than the ...

Balancer shaft inspection

Refer to “balancer shaft disassembly and assembly” . Balancer shaft Inspect the balancer shaft for wear or damage. Replace the balancer shaft if there is anything unusual. Damper Inspect the damp ...

Other materials:

Specifications
Service data Clutch unit: mm (in) Tightening torque specifications Note the specified tightening torque is described in the following. “Clutch control system components” “clutch components” Reference: for the tightening torque of fastener not specified in this ...

Location of parts
ciutch lever left handlebar switches indicator lights tachometer ignition switch front brake fluid reservoir right handlebar switches throttle grip front brake lever fuel tank cap front suspension spring pre-load and rebound damping force ...

Turn signal / side-stand relay removal and installation
Removal Remove the frame cover. Refer to “exterior parts removal and installation” in section 9d (page 9d- 6). Remove the turn signal/side-stand relay (1). Installation Install the turn signal/side-stand relay in the reverse order of removal. ...