Suzuki GSX-R 1000 Service Manual: Balancer shaft disassembly and assembly
Refer to “engine bottom side disassembly” (page 1d- 49).
Refer to “engine bottom side assembly” .
Disassembly
- Remove the balancer shaft. Refer to “engine bottom side disassembly” .
- Remove the washers, balancer gear and dampers from the shaft.
Assembly
Assembly is in the reverse order of disassembly. Pay attention to the following points:
- apply molybdenum oil solution to each part.
M/o: molybdenum oil (molybdenum oil solution)
- Set the dampers and install the balancer shaft to balancer gear.
Note
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Piston and piston ring inspection
Refer to “piston ring removal and installation” .
Piston diameter
Measure the piston diameter using the micrometer at 15
mm (0.6 In) “a” from the skirt end. If the piston diameter
is less than the ...
Balancer shaft inspection
Refer to “balancer shaft disassembly and assembly” .
Balancer shaft
Inspect the balancer shaft for wear or damage. Replace
the balancer shaft if there is anything unusual.
Damper
Inspect the damp ...
Other materials:
Heated oxygen sensor (ho2s) removal and
installation
Removal
Do not
remove the ho2 sensor while it is hot.
Caution
be careful not to expose the ho2 sensor to
excessive shock.
Do not use an impact wrench when
removing or installing the ho2 sensor.
Be careful not to twist or damage t ...
Precautions
Precautions for driveline / axle
Refer to “general precautions” in section 00 (page 00-1).
Never inspect or
adjust the drive chain while the engine is running.
Caution
do not use trichloroethylene, gasoline or such similar
solvent. These fluids will d ...
Precautions
Precautions for wheel and tire
Proper tire pressure and proper tire loading are important
factors. Over loading tire can lead to tire
failure and loss of motorcycle control.
Under-inflated tires make smooth cornering difficult, and
can result in rapid tire wear.
...