Suzuki GSX-R 1000 Service Manual: Balancer shaft disassembly and assembly

Suzuki GSX-R 1000 Service Manual / Engine / Engine mechanical / Repair instructions / Balancer shaft disassembly and assembly

Refer to “engine bottom side disassembly” (page 1d- 49).

Refer to “engine bottom side assembly” .

Disassembly

Remove the balancer shaft. Refer to “engine bottom side disassembly” .
Remove the washers, balancer gear and dampers from the shaft.

Suzuki GSX-R. Disassembly

Assembly

Assembly is in the reverse order of disassembly. Pay attention to the following points:

apply molybdenum oil solution to each part.

M/o: molybdenum oil (molybdenum oil solution)

Suzuki GSX-R. Assembly

Set the dampers and install the balancer shaft to balancer gear.

Note

fit the stopper of the balancer shaft between the dampers.
Align the line “a” on the balancer shaft with the punch “b” on the balancer gear.

Suzuki GSX-R. Assembly

Piston and piston ring inspection

Refer to “piston ring removal and installation” . Piston diameter Measure the piston diameter using the micrometer at 15 mm (0.6 In) “a” from the skirt end. If the piston diameter is less than the ...

Balancer shaft inspection

Refer to “balancer shaft disassembly and assembly” . Balancer shaft Inspect the balancer shaft for wear or damage. Replace the balancer shaft if there is anything unusual. Damper Inspect the damp ...

Other materials:

Modification
Modification of the motorcycle, or removal of original equipment may render the vehicle unsafe or illegal. Obey all applicable equipment regulations in your area. The frame of this motorcycle is made of an aluminum alloy. Therefore, never make any modifications such as drilling or weldin ...

Crankcase breather (pcv) hose inspection
Inspect the crankcase breather (pcv) hose in the following procedures: lift and support the fuel tank with the prop stay. Refer to “fuel tank removal and installation” in section 1g . Inspect the crankcase breather (pcv) hose (1) for wear and damage. If it is worn or damaged ...

Specifications
Service data Oil pump Oil Tightening torque specifications Reference: for the tightening torque of fastener not specified in this section, refer to “tightening torque list” in section 0c . ...