Suzuki GSX-R 1000 Service Manual: Balancer shaft disassembly and assembly
Refer to “engine bottom side disassembly” (page 1d- 49).
Refer to “engine bottom side assembly” .
Disassembly
- Remove the balancer shaft. Refer to “engine bottom side disassembly” .
- Remove the washers, balancer gear and dampers from the shaft.
Assembly
Assembly is in the reverse order of disassembly. Pay attention to the following points:
- apply molybdenum oil solution to each part.
M/o: molybdenum oil (molybdenum oil solution)
- Set the dampers and install the balancer shaft to balancer gear.
Note
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Piston and piston ring inspection
Refer to “piston ring removal and installation” .
Piston diameter
Measure the piston diameter using the micrometer at 15
mm (0.6 In) “a” from the skirt end. If the piston diameter
is less than the ...
Balancer shaft inspection
Refer to “balancer shaft disassembly and assembly” .
Balancer shaft
Inspect the balancer shaft for wear or damage. Replace
the balancer shaft if there is anything unusual.
Damper
Inspect the damp ...
Other materials:
Engine oil level check
Check the engine oil level as follows:
Place the motorcycle on level
ground on the side stand.
Start the engine and allow it to
idle for a few minutes.
Stop the engine and wait three
minutes.
Hold the motorcycle vertically
and check the oil level through
...
Fuel and oil recommendation
Fuel (for USA and Canada)
Use only unleaded gasoline of at least 90 pump octane
(r/2 + m/2).
Gasoline containing mtbe (meltyl tertiary butyl ether),
less than 10% ethanol, or less than 5% methanol with
appropriate cosolvents and corrosion inhibitor is
permissible.
Fuel (for other countries) ...
Front brake master cylinder components
Reservoir cap
Plate
Diaphragm
Reservoir tank
Master cylinder
Dust boot
Piston set
Brake lever
Brake lever pivot bolt
Brake lever pivot bolt lock-nut
Brake light switch
Brake hose union bolt
Brake hose
23 N·m (2.3 Kgf-m,
...