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Suzuki GSX-R 1000 Service Manual: Cooling fan relay inspection

Inspect the fan relay in the following procedures:

  1.  remove the frame covers. Refer to “exterior parts removal and installation” in section 9d (page 9d- 6).
  2.  Remove the cooling fan relay (1).

Suzuki GSX-R. Cooling fan relay inspection


  1. First check the insulation between “a” and “b” terminals with tester. Then apply 12 volts to “c” and “d” terminals, (+) to “c” and (–) to “d”, and check the continuity between “a” and “b”.

    If there is no continuity, replace it with a new one.

Special tool : 09900–25008 (multi circuit tester
set)

Tester knob indication set continuity test ( )



  1. Reinstall the removed parts.

Ect sensor removal and installation

Refer to “ect sensor removal and installation” in section 1c .

Ect sensor inspection

Refer to “ect sensor inspection” in section 1c .

Cooling fan inspection
Cooling fan operating temperature standard (on → off): approx. 100 ?‹C (212 ƒ‹f) (off → on): approx. 105 ?‹C (221 ƒ‹f) Inspect the cooling fan in the following procedures: ...

Thermostat removal and installation
Removal Drain a small amount of engine coolant. Refer to “cooling system inspection” in section 0b .  Lift and support the fuel tank. Refer to “fuel tank removal and installation” in s ...

Other materials:

Oil jet inspection
Refer to “oil jet removal and installation” . Oil jet Make sure that the oil jets are not clogged. If they are clogged, clean their oil passage using a wire of the proper size and compressed air. Piston cooling jet Oil jet (for transmission) Oil jet (for cam chain te ...

Transmission related parts inspection
Refer to “transmission removal” , “transmission installation”  and “countershaft gear / driveshaft gear disassembly and assembly” . Gearshift fork to groove clearance Note the clearance for each gearshift fork plays an important role in the smoothness and positiveness of the ...

Rear turn signal light removal and installation
Removal Remove the frame cover assembly. Refer to “exterior parts removal and installation” in section 9d .  Remove the rear combination light. Refer to “rear combination light removal and installation” .  Disconnect the lead wire coupler (1). (Lh: white, rh: black) &nb ...

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