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Suzuki GSX-R 1000 Service Manual: Cooling fan relay inspection

Inspect the fan relay in the following procedures:

  1.  remove the frame covers. Refer to “exterior parts removal and installation” in section 9d (page 9d- 6).
  2.  Remove the cooling fan relay (1).

Suzuki GSX-R. Cooling fan relay inspection


  1. First check the insulation between “a” and “b” terminals with tester. Then apply 12 volts to “c” and “d” terminals, (+) to “c” and (–) to “d”, and check the continuity between “a” and “b”.

    If there is no continuity, replace it with a new one.

Special tool : 09900–25008 (multi circuit tester
set)

Tester knob indication set continuity test ( )



  1. Reinstall the removed parts.

Ect sensor removal and installation

Refer to “ect sensor removal and installation” in section 1c .

Ect sensor inspection

Refer to “ect sensor inspection” in section 1c .

Cooling fan inspection
Cooling fan operating temperature standard (on → off): approx. 100 ?‹C (212 ƒ‹f) (off → on): approx. 105 ?‹C (221 ƒ‹f) Inspect the cooling fan in the following procedures: ...

Thermostat removal and installation
Removal Drain a small amount of engine coolant. Refer to “cooling system inspection” in section 0b .  Lift and support the fuel tank. Refer to “fuel tank removal and installation” in s ...

Other materials:

Rear brake caliper removal and installation
Removal Remove the rear wheel. Refer to “rear wheel assembly removal and installation” in section 2d .  Drain brake fluid. Refer to “brake fluid replacement” in section 4a .  Remove the brake hose from the caliper by removing the union bolt (1) and catch the brake fluid in a ...

Cylinder inspection
Refer to “engine top side disassembly” . Refer to “engine top side assembly” . Cylinder distortion Check the gasket surface of the cylinder for distortion. Use a straightedge and thickness gauge. Take clearance readings at several places. If any reading exceeds the service limit, replace t ...

Rear seat
The seat lock is located under the left frame cover. To remove the rear seat, insert the ignition key into the lock and turn it clockwise. Raise the front end of the seat and slide it forward. To reinstall the seat, slide the seat hooks into the seat hook retainers and push down firm ...

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