Suzuki GSX-R 1000 Service Manual: Thermostat removal and installation
Removal
- Drain a small amount of engine coolant. Refer to “cooling system inspection” in section 0b .
- Lift and support the fuel tank. Refer to “fuel tank removal and installation” in section 1g (page 1g- 9).
- Remove the thermostat cover (1).
- Remove the thermostat (2).
Installation
Install the thermostat in the reverse order of removal.
Pay attention to the following points:
- install the thermostat.
| Note air bleeder hole “a” of the thermostat faces upside. |
- Tighten the thermostat cover bolts to the specified torque.
Tightening torque thermostat cover bolt (a): 10 n·m (1.0 Kgf-m, 7.0 Lbf-ft)
- Pour engine coolant and bleed air from the cooling circuit. Refer to “cooling system inspection” in section 0b .
Cooling fan relay inspection
Inspect the fan relay in the following procedures:
remove the frame covers. Refer to “exterior parts
removal and installation” in section 9d (page 9d-
6).
Remove the cooling fan ...
Thermostat inspection
Inspect the thermostat in the following procedures:
remove the thermostat. Refer to “thermostat removal and installation” .
Inspect the thermostat pellet for signs of cracking.
...
Other materials:
DTC “c41” (p2505): ecm power input signal
malfunction
Detected condition and possible cause
Detected condition
Possible cause
C41/P2505
No voltage is applied to the ecm.
Lead wire/coupler connection of ecm terminal to fuel
fuse.
Fuel fuse.
Wiring diagram
Troubleshooting
C ...
Fuel pressure inspection
Keep away from fire or spark.
Spilled gasoline should be wiped off
immediately.
Work in a well-ventilated area.
Inspect the fuel pressure in the following procedures:
lift and support the fuel tank. Refer to “fuel tank removal and
installati ...
Tire removal and installation
Removal
The most critical factor of a tubeless tire is the seal
between the wheel rim and the tire bead. For this
reason, it is recommended to use a tire changer that can
satisfy this sealing requirement and can make the
operation efficient as well as functional.
Removal the wheel ass ...