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Suzuki GSX-R 1000 Service Manual: Engine assembly installation

Install the engine in the reverse order of engine removal.

Pay attention to the following points:

Suzuki GSX-R. Engine assembly installation


Suzuki GSX-R. Engine assembly installation


Caution

be careful not to catch the wiring harness between the frame and the engine.

Suzuki GSX-R. Engine assembly installation


Tightening torque engine mounting thrust adjuster (a): 23 n·m (2.3 Kgf-m, 16.5 Lbf-ft)

Suzuki GSX-R. Engine assembly installation


Suzuki GSX-R. Engine assembly installation


Tightening torque engine mounting thrust adjuster lock-nut (b): 45 n·m (4.5 Kgf-m, 32.5 Lbf-ft)

Special tool (a): 09940–14990 (engine mounting
adjust wrench)

Suzuki GSX-R. Engine assembly installation


Suzuki GSX-R. Engine assembly installation


Note

the engine mounting nuts are self-locking.

Once the nuts have been removed, they are no longer of any use.

Suzuki GSX-R. Engine assembly installation


  1. Collar
  2. Engine mounting thrust adjuster
  3. Engine mounting thrust adjuster lock-nut
  4. Engine mounting bolt (220 mm)
  5. Engine mounting bolt (45 mm)
  6. Engine mounting bolt (55 mm)
  7. Engine mounting nut
  8. Engine mounting pinch bolt
  9. 23
    N·m (2.3 Kgf-m, 16.5 Lbf-ft)
  10. 45 N·m (4.5
    Kgf-m, 32.5 Lbf-ft)
  11. 75 N·m (7.5
    Kgf-m, 54.0 Lbf-ft)
  12. 55 N·m (5.5
    Kgf-m, 40.0 Lbf-ft)
Engine assembly removal
Before taking the engine out of the frame, wash the engine using a steam cleaner. Engine removal is sequentially explained in the following steps:  remove the side cowlings. Refer to “exter ...

Engine top side disassembly
It is unnecessary to remove the engine assembly from the frame when servicing the cylinder head cover and camshafts. Note before servicing the engine top side components (until camshaf ...

Other materials:

Front wheel removal
Place the motorcycle on the side stand. Remove both brake calipers from the front forks by removing two mounting bolts 1 on each calipers. Note: never squeeze the front brake lever with the caliper removed. It is very difficult to force the pads back into the caliper asse ...

DTC table
In the lcd (display) panel, the malfunction code is indicated from small code to large code. *1 To get the proper signal from the throttle position sensor, the sensor basic position is indicated in the lcd (display) panel. The malfunction code is indicated in three digits. In front o ...

Emission control warranty
Suzuki motor corporation warrants to the ultimate purchaser and each subsequent purchaser that this vehicle is designed, built, and equipped so as to conform at the time of sale with all U.S. Emission standards applicable at the time of manufacture, and that it is free from defects in materi ...

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