Suzuki GSX-R 1000 Service Manual: Excva removal and installation
Removal
- Turn the ignition switch off.
- Remove the left side cowling. Refer to “exterior parts removal and installation” in section 9d .
- Connect the special tool (mode select switch) to the dealer mode coupler. Refer to “self-diagnostic procedures” in section 1a .
- After turning the mode select switch on, turn the ignition switch on.
Special tool
(a): 09930–82720 (mode selection
switch)
- Check that the cable slots of the excva pulley comes to the middle (adjustment position) “a”.
- Turn the ignition switch off.
| Caution before removing the excva, be sure to set the excva pulley to the adjustment position. |
- Disconnect the excva coupler (1).
- Remove the excv cables (2). Refer to “excv cable removal and installation” .
- Remove the excva (3) with the bracket.
- Remove the bracket from the excva
- Hold the pulley with an adjustable wrench, and loosen the pulley mounting bolt (4).
Caution
|
- Remove the pulley from the excva body.
Installation
Install the excva in the reverse order of removal. Pay attention to the following points:
- install the excva pulley to the shaft.
| Note align the shaft’s line “a” and cable slots “b”. |
- Hold the pulley with an adjustable wrench, and then tighten the pulley mounting bolt (1) to the specified torque.
Tightening torque excva pulley mounting bolt (a): 5 n·m (0.5 Kgfm, 3.5 Lbf-ft)
| Caution when loosening or tightening the pulley bolt, be sure to fix the pulley with an adjustable wrench, or excva may get damaged. |
- Install the excv cables. Refer to “excv cable removal and installation” .
- Adjust the excva. Refer to “excva adjustment” .
Excva inspection
Refer to “dtc “c46” (p1657-h/l or p1658): excv actuator circuit malfunction” in section 1a (page 1a- 109).
Excv cable removal and installation
Removal
Turn the ignition switch off.
Remove the front seat. Refer to “exterior parts
removal and installation” in section 9d (page 9d-
6).
Remove the left side cowling. Refer ...
Excva pulley inspection
Inspect the excva pulley in the following procedures:
remove the excva pulley. Refer to “excv cable removal and installation”
.
Visually inspect the excva pulley for wear and
da ...
Other materials:
Fuel discharge amount inspection
Keep away from fire or spark.
Spilled gasoline should be wiped off
immediately.
Work in a well-ventilated area.
Inspect the fuel discharge amount in the following
procedures:
lift and support the fuel tank. Refer to “fuel tank remo ...
Ignition switch inspection
Inspect the ignition switch in the following procedures:
remove the air cleaner box. Refer to “air cleaner box removal and
installation” in section 1d .
Disconnect the ignition switch lead wire coupler (1).
Inspect the ignition switch for continuity with a tester.
If ...
Starter motor components
O-ring
Housing end (inside)
O-ring
Starter motor case
Armature
Housing end (outside)
10
N·m (1.0 Kgf-m, 7.0 Lbf-ft)
4 N·m (0.4
Kgf-m, 3.0 Lbf-ft)
5 N·m (0.5
Kgf-m, 3.5 Lbf-ft)
Apply grease to sliding
surface
Apply moly ...