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Suzuki GSX-R 1000 Service Manual: Excva pulley inspection

Inspect the excva pulley in the following procedures:

  1.  remove the excva pulley. Refer to “excv cable removal and installation” .
  2.  Visually inspect the excva pulley for wear and damage. If there is anything unusual, replace the pulley with a new one.

Suzuki GSX-R. Excva pulley inspection


  1. Install the pulley and excva. Refer to “excva removal and installation” .
Excva removal and installation
Removal Turn the ignition switch off.  Remove the left side cowling. Refer to “exterior parts removal and installation” in section 9d .  Connect the special tool (mode select swit ...

Excva adjustment
Inspect the excva operation and adjust it if necessary in the following steps: Step 1 Set the excva to the adjustment position. Refer to “excv cable removal and installation” (page 1k- 6). ...

Other materials:

Front wheel dust seal / bearing removal and installation
Removal Remove the front wheel assembly. Refer to “front wheel assembly removal and installation” .  Remove the dust seals using the special tool. Special tool (a): 09913–50121 (oil seal remover) Remove the wheel bearings using the special tool. Special tool (b): 099 ...

Throttle valve synchronization
Check and adjust the throttle valve synchronization among four cylinders.  Start the engine and run it in idling condition for warming up.  Stop the warmed-up engine.  Lift and support the fuel tank. Refer to “fuel tank removal and installation” in section 1g (page ...

Front brake disc inspection
Brake disc thickness Check the brake disc for damage or cracks and measure the thickness using the micrometer. Replace the brake disc if the thickness is less than the service limit or if defect is found. Special tool (a): 09900–20205 (micrometer (0 – 25 mm)) Brake disc thickness service ...

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