Motorcycling is one of the most exhilarating sports and to ensure your riding enjoyment, you should become thoroughly familiar with the information presented in this owner's manual before riding the motorcycle.
The proper care and maintenance that your motorcycle requires is outlined in this manual. By following these instructions explicitly, you will ensure a long trouble-free operating life for your motorcycle.
This motorcycle also conforms to the u.S environmental protection agency em1ss1on regulations which apply to new motorcycles.
The proper adjustment of engine components is necessary for this motorcycle to comply with the epa regulations. Therefore, please follow the maintenance instructions closely to ensure emission compliance. Your suzuki dealer has experienced technicians that are trained to provide your machine with the best possible service with the right tools and equipment.
All information, illustrations, photographs and specifications contained in this manual are based on the latest product information available at the time of publication.
Due to improvements or other changes, there may be some discrepancies in this manual.
Suzuki reserves the right to make production changes at any time, without notice and without incurring any obligation to make the same or similar changes to vehicles previously built or sold.
Suzuki motor corporation believes in conservation and protection of earth's natural resources. To that end, we encourage every vehicle owner to recycle, trade in, or properly dispose of, as appropriate, used motor oil, coolant, and other fluids, batteries and tires.
The sport of motorcyclingExterior parts construction
Upper cowling bracket
: set the punch mark to the front and upper side.
Rear view mirror cushion
: set the dent side to inside.
To frame
To headlight assembly
To sprocket cove
To side-stand bracket
...
Ignition switch removal and installation
Removal
Remove the air cleaner box. Refer to “air cleaner box removal and
installation” in section 1d .
Disconnect the ignition switch lead wire coupler (1).
Disconnect the immobilizer lead wire coupler (2).
(For e-02, 19, 24, 51)
Remove the harness clamp (3).
...
Gearshift shaft / gearshift cam plate components
Gearshift shaft
Gearshift cam drive plate
Gearshift cam plate
Gearshift cam stopper
19 N·m (1.9 Kgf-m,
13.5 Lbf-ft)
13 N·m
(1.3 Kgf-m, 9.5 Lbf-ft)
8.5 N·m
(0.85 Kgf-m, 6.0 Lbf-ft)
Apply grease to oil
seal lip.
Apply thread l ...