Suzuki GSX-R 1000 Owners Manual: Procedure for returning to service
- Clean the entire motorcycle.
- Remove the oily rags from the air cleaner intake and muffler outlet.
- Drain all the engine oil. Install a new oil filter and fill the engine with fresh oil as outlined in this manual.
- Remove the spark plugs. Turn the engine a few times. Reinstall the spark plugs.
- Reinstall the battery.
- Make sure that the motorcycle is properly lubricated.
- Perform the inspection before riding as listed in this manual.
- Start the motorcycle as outlined in this manual.
Storage procedure
If your motorcycle is to be left
unused for an extended period of
time, it needs special servicing
requiring appropriate materials,
equipment and skill. For this reason,
suzuki recommends that yo ...
Corrosion prevention
It is important to take good care of
your motorcycle to protect it from
corrosion and keep it looking new
for years to come.
Important information about
corrosion
Common causes of corrosion
...
Other materials:
Cam chain guide / cam chain tensioner
removal and installation
Removal
Remove the cylinder head cover. Refer to “engine top side disassembly” .
Remove the cam chain guide no. 2 (1).
Remove the cylinder head. Refer to “engine top side disassembly”
and “engine bottom side disassembly” .
Remove the starter clutch. Refer to “s ...
Front brake master cylinder assembly removal and installation
Removal
Drain brake fluid. Refer to “brake fluid replacement” .
Disconnect the front brake light switch coupler (1).
Place a rag underneath the brake hose union bolt (2)
on the master cylinder to catch any spilt brake fluid.
Remove the brake hose union bolt (2).
...
Conrod and crankshaft inspection
Refer to “engine bottom side disassembly” (page 1d-
49).
Refer to “engine bottom side assembly” .
Conrod small end I.D.
Measure the conrod small end inside diameter using the
small bore gauge.
If the conrod small end inside diameter exceeds the
service limit, replace the conrod.
Special ...