Suzuki GSX-R 1000 Service Manual: Water hose removal and installation

Suzuki GSX-R 1000 Service Manual / Engine / Engine cooling system / Repair instructions / Water hose removal and installation

Removal

Remove the side cowlings. Refer to “exterior parts removal and installation” in section 9d (page 9d- 6).
Drain engine coolant. Refer to “cooling system inspection” in section 0b .
Lift and support the fuel tank. Refer to “fuel tank removal and installation” in section 1g (page 1g- 9).
Remove the water hose as shown in the water hose routing diagram. Refer to “water hose routing diagram” .

Installation

Install the water hose as shown in the water hose routing diagram. Refer to “water hose routing diagram” .
Install the fuel tank. Refer to “fuel tank removal and installation” in section 1g .
Pour engine coolant and bleed air from the cooling circuit. Refer to “cooling system inspection” in section 0b .
Install the side cowlings. Refer to “exterior parts removal and installation” in section 9d (page 9d- 6).

Water hose inspection

Inspect the water hoses in the following procedures: remove the side cowlings. Refer to “exterior parts removal and installation” in section 9d (page 9d- 6). Check the water hose ...

Radiator reservoir tank inspection

Inspect the radiator reservoir tank in the following procedures: remove the right side cowling. Refer to “exterior parts removal and installation” in section 9d . Inspect the rad ...

Other materials:

Schematic and routing diagram
Cooling circuit diagram Water hose routing diagram Thermostat air bleeder hole Cushion O-ring Radiator heat guard : be careful not to damage the pawls when removing. Yellow marking White marking Clamp end should face downward ...

Special tools and equipment
Special tool ...

Wiring harness routing diagram
Wiring harness no. 2 Tapping clamp : insert the clamp from the front side. Place the turn signal and position light couplers in front of the clamp. Steel clamp : clamp the wiring harness at the blue taping point. Bend the steel clamps to the front side. ...