Refer to “water pump removal and installation” .
Disassembly
Note if there is no abnormal condition, the mechanical seal removal is not necessary. |
Special tool
(a): 09921–20240 (bearing remover
set)
Note if there is no abnormal condition, the oil seal removal is not necessary. |
Assembly
Caution the removed oil seal must be replaced with a new one. |
Note the stamped mark on the oil seal should face mechanical seal side. |
Special tool
(a): 09913–70210 (bearing
installing set (10
– 75 ö))
: Grease 99000–25010 (suzuki
super
grease “a” or equivalent)
Caution the removed mechanical seal must be replaced with a new one. |
Note on new mechanical seals, the sealer “a” has been applied. |
M/o: molybdenum oil (molybdenum oil solution)
Note the paint marked side “b” of mechanical seal ring faces the rubber seal. |
Note the metal side “c” of seal washer and the curved side “d” of washer face the impeller securing bolt head. |
Tightening torque impeller securing bolt (a): 8 n·m (0.8 Kgf-m, 6.0 Lbf-ft)
Caution use a new o-ring to prevent engine coolant leakage. |
Tightening torque water pump case screw: 6 n·m (0.6 Kgf-m, 4.5 Lbf-ft)
Caution use a new gasket washer to prevent engine coolant leakage. |
Tightening torque water pump air bleeder bolt (b): 13 n·m (1.3 Kgfm, 9.5 Lbf-ft)
Engine oil level check
Check the engine oil level as follows:
Place the motorcycle on level
ground on the side stand.
Start the engine and allow it to
idle for a few minutes.
Stop the engine and wait three
minutes.
Hold the motorcycle vertically
and check the oil level through
...
Lubrication points
Proper lubrication is important for smooth operation and long life of each
working part of the motorcycle.
Major lubrication points are indicated as follows.
Note
before lubricating each part, clean off any rusty spots
and wipe off any grease, oil, dirt or grime.
&nbs ...
Hazard switch inspection
Inspect the hazard switch in the following procedures:
remove the air cleaner box. Refer to “air cleaner box removal and
installation” in section 1d .
Disconnect the left handlebar switch coupler (1).
(Yellow)
Inspect the hazard switch for continuity with the
tes ...