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Suzuki GSX-R 1000 Service Manual: Water pump related parts inspection

Refer to “water pump disassembly and assembly” .

Mechanical seal

Visually inspect the mechanical seal for damage, with particular attention given to the sealing face.

Replace the mechanical seal that shows indications of leakage.

Suzuki GSX-R. Mechanical seal


Oil seal

Visually inspect the oil seal for damage, with particular attention given to the lip.

Replace the oil seal that shows indications of leakage.

Suzuki GSX-R. Oil seal


Seal washer

Visually inspect the seal washer for damage, with particular attention given to the sealing face.

Replace the seal washer that shows indications of leakage.

Suzuki GSX-R. Seal washer


Impeller / shaft

Visually inspect the impeller and its shaft for damage.

Replace the impeller or shaft if necessary.

Suzuki GSX-R. Impeller / shaft


Impeller shaft journal

Visually inspect the journal for damage or scratch.

Replace the holder if necessary.

Suzuki GSX-R. Impeller shaft journal


Water pump disassembly and assembly
Refer to “water pump removal and installation” . Disassembly Remove the air bleeder bolt (1) if necessary. Remove the water pump case screws. Remove the o-ring (2). ...

Specifications
Service data Thermostat + radiator + fan + coolant Tightening torque specifications Note the specified tightening torque is described in the following. “Water hose routing diag ...

Other materials:

Rear turn signal light removal and installation
Removal Remove the frame cover assembly. Refer to “exterior parts removal and installation” in section 9d .  Remove the rear combination light. Refer to “rear combination light removal and installation” .  Disconnect the lead wire coupler (1). (Lh: white, rh: black) &nb ...

Exhaust pipe bolt and muffler bolt inspection
Tighten exhaust pipe bolts and muffler bolts initially at 1 000 km (600 miles, 2 months) and every 12 000 km (7 500 miles, 24 months) thereafter Check the exhaust pipe bolts and muffler bolts to the specified torque. Tightening torque exhaust pipe bolt (a): 23 n·m (2.3 Kgf-m, 16.5 Lbf-ft) muf ...

Drive chain cleaning and lubricating
Clean and lubricate drive chain every 1 000 km (600 miles) Clean and lubricate the drive chain in the following procedures:  clean the drive chain with kerosine. If the drive chain tends to rust quickly, the intervals must be shortened. Caution do not use trichloroethyle ...

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