Suzuki GSX-R 1000 Service Manual: Water pump related parts inspection

Suzuki GSX-R 1000 Service Manual / Engine / Engine cooling system / Repair instructions / Water pump related parts inspection

Refer to “water pump disassembly and assembly” .

Mechanical seal

Visually inspect the mechanical seal for damage, with particular attention given to the sealing face.

Replace the mechanical seal that shows indications of leakage.

Suzuki GSX-R. Mechanical seal

Oil seal

Visually inspect the oil seal for damage, with particular attention given to the lip.

Replace the oil seal that shows indications of leakage.

Suzuki GSX-R. Oil seal

Seal washer

Visually inspect the seal washer for damage, with particular attention given to the sealing face.

Replace the seal washer that shows indications of leakage.

Suzuki GSX-R. Seal washer

Impeller / shaft

Visually inspect the impeller and its shaft for damage.

Replace the impeller or shaft if necessary.

Suzuki GSX-R. Impeller / shaft

Impeller shaft journal

Visually inspect the journal for damage or scratch.

Replace the holder if necessary.

Suzuki GSX-R. Impeller shaft journal

Water pump disassembly and assembly

Refer to “water pump removal and installation” . Disassembly Remove the air bleeder bolt (1) if necessary. Remove the water pump case screws. Remove the o-ring (2). ...

Specifications

Service data Thermostat + radiator + fan + coolant Tightening torque specifications Note the specified tightening torque is described in the following. “Water hose routing diag ...

Other materials:

Steering system inspection
Inspect steering system initially at 1 000 km (600 miles, 2 months) and every 12 000 km (7 500 miles, 24 months) thereafter Steering should be adjusted properly for smooth turning of handlebars and safe running. Overtighten steering prevents smooth turning of the handlebars and too loose steer ...

Front brake pad replacement
Loosen the pad mounting pins (1). Remove the brake caliper by removing the caliper mounting bolts (2). Remove the pad mounting pins (1), brake pads and spring. Caution do not operate the brake lever while the pads are removed. Note when ...

Fuses
The main fuse is located under the front seat. To access the fuse, remove the seat by referring to the seat lock and helmet holders. The fuses are located inside the left fairing. One 1 oa and one 15a spare fuses are provided inside the fuse box. They are designed to open when ...