Suzuki GSX-R 1000 Service Manual: Water pump related parts inspection

Suzuki GSX-R 1000 Service Manual / Engine / Engine cooling system / Repair instructions / Water pump related parts inspection

Refer to “water pump disassembly and assembly” .

Mechanical seal

Visually inspect the mechanical seal for damage, with particular attention given to the sealing face.

Replace the mechanical seal that shows indications of leakage.

Suzuki GSX-R. Mechanical seal

Oil seal

Visually inspect the oil seal for damage, with particular attention given to the lip.

Replace the oil seal that shows indications of leakage.

Suzuki GSX-R. Oil seal

Seal washer

Visually inspect the seal washer for damage, with particular attention given to the sealing face.

Replace the seal washer that shows indications of leakage.

Suzuki GSX-R. Seal washer

Impeller / shaft

Visually inspect the impeller and its shaft for damage.

Replace the impeller or shaft if necessary.

Suzuki GSX-R. Impeller / shaft

Impeller shaft journal

Visually inspect the journal for damage or scratch.

Replace the holder if necessary.

Suzuki GSX-R. Impeller shaft journal

Water pump disassembly and assembly

Refer to “water pump removal and installation” . Disassembly Remove the air bleeder bolt (1) if necessary. Remove the water pump case screws. Remove the o-ring (2). ...

Specifications

Service data Thermostat + radiator + fan + coolant Tightening torque specifications Note the specified tightening torque is described in the following. “Water hose routing diag ...

Other materials:

Oil jet inspection
Refer to “oil jet removal and installation” . Oil jet Make sure that the oil jets are not clogged. If they are clogged, clean their oil passage using a wire of the proper size and compressed air. Piston cooling jet Oil jet (for transmission) Oil jet (for cam chain te ...

Front brake caliper disassembly and assembly
Refer to “front brake caliper removal and installation” . Note the right and left calipers are installed symmetrically and therefore the disassembly procedure for one side is the same as that for the other side. Disassembly Remove the brake pads (1) and spring from the ...

Rear brake pedal construction
Footrest bracket no. 2 Footrest bracket no. 1 Rear brake peda Footrest holder Footrest 35 N·m (3.5 Kgf-m, 25.5 Lbf-ft) 23 N·m (2.3 Kgf-m, 16.5 Lbf-ft) 18 N·m (1.8 Kgf-m, 13.0 Lbf-ft) Apply grease. Apply thread lock to the ...