Suzuki GSX-R 1000 Service Manual: Balancer shaft journal bearing removal and installation

Suzuki GSX-R 1000 Service Manual / Engine / Engine mechanical / Repair instructions / Balancer shaft journal bearing removal and installation

Refer to “engine bottom side disassembly” (page 1d- 49).

Refer to “engine bottom side assembly” .

Removal

Remove the balancer shaft journal bearings (1).

Note

do not remove the bearings (1) unless absolutely necessary.
Make a note of where the bearings are removed from so that they can be reinstalled in their original positions.

Caution

when removing the bearings, be careful not to scratch the bearings.

Suzuki GSX-R. Balancer shaft journal bearing removal and installation

Installation

When installing the bearings to the crankcases, be sure to install the tab “a” first, and then press in the other opposite side of the bearing.

Note

inspect and select the balancer shaft journal bearing if necessary. Refer to “balancer shaft journal bearing inspection and selection” .

Suzuki GSX-R. Installation

Balancer shaft inspection

Refer to “balancer shaft disassembly and assembly” . Balancer shaft Inspect the balancer shaft for wear or damage. Replace the balancer shaft if there is anything unusual. Damper Inspect the damp ...

Balancer shaft journal bearing inspection and selection

Refer to “engine bottom side disassembly” (page 1d- 49). Refer to “engine bottom side assembly” . Inspection Inspect the bearing surfaces for any signs of fusion, pitting, burn or flaws. If any ...

Other materials:

Swingarm pivot boss removal and installation
Removal Remove the swingarm. Refer to “swingarm removal and installation” . Remove the swingarm pivot boss nut (1). Note remove the swingarm pivot boss only when replacing it. Remove the swingarm pivot boss (2) by removing its set screws. Installatio ...

Front fork disassembly and assembly
Refer to “front fork removal and installation” (page 2b- 2). Note the right and left front forks are installed symmetrically and therefore the disassembly procedure for one side is the same as that for the other side. Disassembly Turn the spring pre-load adjuster (1) t ...

Exhaust control valve inspection
Inspect exhaust control valve initially at 1 000 km (600 miles, 2 months) and every 12 000 km (7 500 miles, 24 months) thereafter Inspect exhaust control valve as follows: remove the left side cowling. Refer to “exterior parts removal and installation” in section 9d . Check t ...