Suzuki GSX-R 1000 Service Manual: Balancer shaft journal bearing removal and installation

Suzuki GSX-R 1000 Service Manual / Engine / Engine mechanical / Repair instructions / Balancer shaft journal bearing removal and installation

Refer to “engine bottom side disassembly” (page 1d- 49).

Refer to “engine bottom side assembly” .

Removal

Remove the balancer shaft journal bearings (1).

Note

do not remove the bearings (1) unless absolutely necessary.
Make a note of where the bearings are removed from so that they can be reinstalled in their original positions.

Caution

when removing the bearings, be careful not to scratch the bearings.

Suzuki GSX-R. Balancer shaft journal bearing removal and installation

Installation

When installing the bearings to the crankcases, be sure to install the tab “a” first, and then press in the other opposite side of the bearing.

Note

inspect and select the balancer shaft journal bearing if necessary. Refer to “balancer shaft journal bearing inspection and selection” .

Suzuki GSX-R. Installation

Balancer shaft inspection

Refer to “balancer shaft disassembly and assembly” . Balancer shaft Inspect the balancer shaft for wear or damage. Replace the balancer shaft if there is anything unusual. Damper Inspect the damp ...

Balancer shaft journal bearing inspection and selection

Refer to “engine bottom side disassembly” (page 1d- 49). Refer to “engine bottom side assembly” . Inspection Inspect the bearing surfaces for any signs of fusion, pitting, burn or flaws. If any ...

Other materials:

Piston and piston ring inspection
Refer to “piston ring removal and installation” . Piston diameter Measure the piston diameter using the micrometer at 15 mm (0.6 In) “a” from the skirt end. If the piston diameter is less than the service limit, replace the piston. Special tool (a): 09900–20203 (micrometer (50 – 75 mm)) Pis ...

Malfunction code and defective condition table
* : Immobilizer system equipped model only. ...

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2Nd drive gear 6Th drive gear 3Rd/4th drive gear 5Th drive gear Countershaft/1st drive gear Driveshaft 2Nd driven gear 6Th driven gear 3Rd driven gear 4Th driven gear 5Th driven gear 1St driven gear Gearshift cam stopper Gearshi ...