Toyota RAV4 manuals

Suzuki GSX-R 1000 Service Manual: Throttle body construction

Suzuki GSX-R. Throttle body construction


  1. Intake pipe
  2. Evap system purge control solenoid valve (e-33 only)
  3. Evap canister (e-33 only)
  4. Iat sensor
  5. Isc valve hose
  6. Ho2 sensor
  7. Face
    the clamp end left side.
  8. Yellow
    marking should face upward.
  9. Face the
    end of clamps upward and keep clearance from the seat rail and fuel tank.
  10. Arrange the
    hose and wiring harnesses in parallel to the frame bridge
  11. Yellow
    paint should face downward
  12. Face the
    clamp end backward
  13. Face the
    clamp end downward
  14. Tighten the
    bolts in the ascending of numbers
  15. Route the
    fuel pump lead wire above the fuel nipple
  16. Pass the
    ho2 sensor lead wire between the frame and engine.
  17. Face the
    clamp end right side.
  18. 8.5
    N·m (0.85 Kgf-m, 6.5 Lbf-ft)
  19. 1.5 N·m
    (0.15 Kgf-m, 1.0 Lbf-ft)
  20. 7 N·m (0.7
    Kgf-m, 5.0 Lbf-ft)
  21. 10 N·m (1.0
    Kgf-m, 7.0 Lbf-ft)
  22. 1.3 N·m
    (0.13 Kgf-m, 1.0 Lbf-ft)
  23. 4.3 N·m
    (0.43 Kgf-m, 3.0 Lbf-ft)
  24. 25 N·m (2.5
    Kgf-m, 18.0 Lbf-ft)
Throttle body components
Fuel delivery pipe Fuel delivery pipe t-joint O-ring Tp sensor Stp sensor Secondary fuel injector Primary fuel injector Cushion seal Isc valve A ...

Throttle body removal and installation
Removal Remove the side cowlings. Refer to “exterior parts removal and installation” in section 9d (page 9d- 6).  Remove the air cleaner box. Refer to “air cleaner box removal and in ...

Other materials:

Clutch removal
Drain engine oil. Refer to “engine oil and filter replacement” in section 0b .  Lift and support the fuel tank with the prop stay. Refer to “fuel tank removal and installation” in section 1g .  Disconnect the ckp sensor coupler (1). Remove the clutch cover (2). ...

Precautions
Precautions for exhaust system To avoid the risk of being burned, do not touch the exhaust system when the system is hot. Any service on the exhaust system should be performed when the system is cool.   Caution make sure that the exhaust pipes and muffler ...

Balancer shaft journal bearing removal and installation
Refer to “engine bottom side disassembly” (page 1d- 49). Refer to “engine bottom side assembly” . Removal Remove the balancer shaft journal bearings (1). Note  do not remove the bearings (1) unless absolutely necessary.  Make a note of where the bearings are r ...

© 2011-2025 Copyright www.suzukigsxr.org