Suzuki GSX-R 1000 Service Manual: Throttle body construction

Suzuki GSX-R 1000 Service Manual / Engine / Engine mechanical / Repair instructions / Throttle body construction

Suzuki GSX-R. Throttle body construction

Intake pipe
Evap system purge control solenoid valve (e-33 only)
Evap canister (e-33 only)
Iat sensor
Isc valve hose
Ho2 sensor
Face
the clamp end left side.
Yellow
marking should face upward.
Face the
end of clamps upward and keep clearance from the seat rail and fuel tank.
Arrange the
hose and wiring harnesses in parallel to the frame bridge
Yellow
paint should face downward
Face the
clamp end backward
Face the
clamp end downward
Tighten the
bolts in the ascending of numbers
Route the
fuel pump lead wire above the fuel nipple
Pass the
ho2 sensor lead wire between the frame and engine.
Face the
clamp end right side.
8.5
N·m (0.85 Kgf-m, 6.5 Lbf-ft)
1.5 N·m
(0.15 Kgf-m, 1.0 Lbf-ft)
7 N·m (0.7
Kgf-m, 5.0 Lbf-ft)
10 N·m (1.0
Kgf-m, 7.0 Lbf-ft)
1.3 N·m
(0.13 Kgf-m, 1.0 Lbf-ft)
4.3 N·m
(0.43 Kgf-m, 3.0 Lbf-ft)
25 N·m (2.5
Kgf-m, 18.0 Lbf-ft)

Throttle body components

Fuel delivery pipe Fuel delivery pipe t-joint O-ring Tp sensor Stp sensor Secondary fuel injector Primary fuel injector Cushion seal Isc valve A ...

Throttle body removal and installation

Removal Remove the side cowlings. Refer to “exterior parts removal and installation” in section 9d (page 9d- 6). Remove the air cleaner box. Refer to “air cleaner box removal and in ...

Other materials:

Air cleaner element removal and installation
Removal Lift and support the fuel tank. Refer to “fuel tank removal and installation” in section 1g (page 1g- 9). Remove the air cleaner box cover (1). Remove the air cleaner element (2). Installation Installation is in the reverse order of removal. ...

Generator inspection
Generator coil resistance Remove the left side cowling. Refer to “exterior parts removal and installation” in section 9d . Disconnect the generator coupler (1). Measure the resistance between the three lead wires. If the resistance is out of specified value, replace the ...

Cylinder head cover disassembly and assembly
Disassembly Remove the cylinder head cover. Refer to “engine top side disassembly” . Remove the gaskets (1) and (2). Remove the pair control solenoid valve (3) along with the pair reed valve covers (4). Remove the pair reed valves (5) and cmp sensor (6). As ...