Toyota RAV4 manuals

Suzuki GSX-R 1000 Service Manual: Throttle body construction

Suzuki GSX-R. Throttle body construction


  1. Intake pipe
  2. Evap system purge control solenoid valve (e-33 only)
  3. Evap canister (e-33 only)
  4. Iat sensor
  5. Isc valve hose
  6. Ho2 sensor
  7. Face
    the clamp end left side.
  8. Yellow
    marking should face upward.
  9. Face the
    end of clamps upward and keep clearance from the seat rail and fuel tank.
  10. Arrange the
    hose and wiring harnesses in parallel to the frame bridge
  11. Yellow
    paint should face downward
  12. Face the
    clamp end backward
  13. Face the
    clamp end downward
  14. Tighten the
    bolts in the ascending of numbers
  15. Route the
    fuel pump lead wire above the fuel nipple
  16. Pass the
    ho2 sensor lead wire between the frame and engine.
  17. Face the
    clamp end right side.
  18. 8.5
    N·m (0.85 Kgf-m, 6.5 Lbf-ft)
  19. 1.5 N·m
    (0.15 Kgf-m, 1.0 Lbf-ft)
  20. 7 N·m (0.7
    Kgf-m, 5.0 Lbf-ft)
  21. 10 N·m (1.0
    Kgf-m, 7.0 Lbf-ft)
  22. 1.3 N·m
    (0.13 Kgf-m, 1.0 Lbf-ft)
  23. 4.3 N·m
    (0.43 Kgf-m, 3.0 Lbf-ft)
  24. 25 N·m (2.5
    Kgf-m, 18.0 Lbf-ft)
Throttle body components
Fuel delivery pipe Fuel delivery pipe t-joint O-ring Tp sensor Stp sensor Secondary fuel injector Primary fuel injector Cushion seal Isc valve A ...

Throttle body removal and installation
Removal Remove the side cowlings. Refer to “exterior parts removal and installation” in section 9d (page 9d- 6).  Remove the air cleaner box. Refer to “air cleaner box removal and in ...

Other materials:

Cooling system inspection
Inspect cooling system every 6 000 km (4 000 miles, 6 months) Replace engine coolant every 2 years Engine coolant level inspection Hold the motorcycle vertically.  Check the engine coolant level by observing the “f” and “l” lines on the engine coolant reservoir tank. If the level i ...

Gearshift shaft / gearshift cam plate removal and installation
Removal Remove the engine sprocket cover. Refer to “engine sprocket removal and installation” in section 3a .  Remove the clutch components. Refer to “clutch removal” in section 5c .  Remove the snap ring (1) and washer (2) from the gearshift shaft. Special tool : 09900–06 ...

Rear brake pedal adjustment
The rear brake pedal position must be properly adjusted at all times or the disk brake pads will bear against the disk causing damage to the pads and to the disk surface. Adjust the brake pedal posit~ on in the following manner: Loosen lock nut 1, and turn the push rod 2 to locate t ...

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