Suzuki GSX-R 1000 Service Manual: DTC “c21” (p0110-h/l): iat sensor circuit
malfunction
Detected condition and possible cause
Detected condition |
Possible cause |
C21 |
Output voltage is not with in the following
range.
0.15 V ≤ Sensor voltage < 4.85 V |
- Iat sensor circuit open or short.
- Iat sensor malfunction.
- Ecm malfunction.
- Iat sensor circuit open or ground circuit open.
- Iat sensor circuit shorted to ground.
|
P0110 |
H |
Sensor voltage is higher than specified
value. |
L |
Sensor voltage is lower than specified
value. |
Wiring diagram
Troubleshooting
Caution
when using the multi-circuit tester, do not strongly touch the terminal
of the ecm coupler with a
needle pointed tester probe to prevent terminal damage. |
Note
after repairing the trouble, clear the dtc using sds tool. Refer to “use
of sds diagnosis reset procedures” . |
C21 (use of mode select switch)
Step |
Action |
Yes |
No |
1 |
- Turn the ignition switch off.
- Lift and support the fuel tank. Refer to “fuel tank removal and
installation” in section 1g .
- Move the air cleaner box upward. Refer to “air cleaner
box removal and installation” in section 1d (page 1d-
7).
- Check the iat sensor coupler (1) for loose or poor
contacts.
If ok, then measure the iat sensor input voltage.
- Disconnect the iat sensor coupler and turn the ignition
switch on.
- Measure the input voltage between the dg wire terminal
and ground.
If ok, then measure the input voltage between the dg
wire terminal and b/br wire terminal.
Special tool
(a): 09900–25008 (multi
circuit tester set)
Tester knob indication
voltage ( )
Iat sensor input voltage
4.5 – 5.5 V
((+) terminal: dg – (–) terminal: ground, (+) terminal:
dg – (–) terminal: b/br)
Is the voltage ok? |
Go to step 2. |
- Loose or poor
contacts on the ecm
coupler.
- Open or short circuit
in the dg or b/br
wire.
|
P0110-h (use of sds)
Step |
Action |
Yes |
No |
1 |
- Turn the ignition switch off.
- Lift and support the fuel tank. Refer to “fuel tank removal and
installation” in section 1g .
- Move the air cleaner box upward. Refer to “air cleaner
box removal and installation” in section 1d (page 1d-
7).
- Check the iat sensor coupler (1) for loose or poor
contacts.
If ok, then check the iat sensor lead wire continuity.
- Disconnect the iat sensor coupler.
- Disconnect the ecm coupler. Refer to “ecm removal and
installation” in section 1c .
- Insert the needle pointed probes to the lead wire coupler.
- Check the continuity between the dg wire and terminal
“33”. Also, check the continuity between the b/br wire
and terminal “35”.
Special tool
(a): 09900–25008 (multi
circuit tester set)
(b): 09900–25009
(needle-point probe set)
Tester knob indication
continuity test ( )
Ecm couplers (harness side)
Is the continuity ok? |
Connect the ecm
coupler and go to step
2. |
Dg or b/br wire open. |
P0110-l (use of sds)
Step |
Action |
Yes |
No |
1 |
- Turn the ignition switch off.
- Lift and support the fuel tank. Refer to “fuel tank removal and
installation” in section 1g .
- Move the air cleaner box upward. Refer to “air cleaner
box removal and installation” in section 1d (page 1d-
7).
- Check the iat sensor coupler (1) for loose or poor
contacts.
If ok, then check the iat sensor lead wire continuity.
- Disconnect the iat sensor coupler.
- Check the continuity between the dg wire and ground. If
the sound is not heard from the tester, the circuit
condition is ok.
Special tool
(a): 09900–25008 (multi
circuit tester set)
Tester knob indication
continuity test ( )
- Connect the iat sensor coupler.
- Turn the ignition switch on.
- Insert the needle pointed probes to the lead wire coupler.
- Measure the output voltage between the dg wire and
ground.
Special tool
(a): 09900–25008 (multi
circuit tester set)
(b): 09900–25009
(needle-point probe set)
Tester knob indication
voltage ( )
Iat sensor output voltage
0.15 – 4.85 V
((+) terminal: dg – (–) terminal: ground)
Are the continuity and voltage ok? |
Go to step 2. |
- Dg wire shorted to
ground.
- If wire is ok, go to
step 2.
|
2 |
- Turn the ignition switch off.
- Remove the air cleaner box. Refer to “air cleaner box removal
and installation” in section 1d .
- Measure the iat sensor resistance.
Special tool
(a): 09900–25008 (multi
circuit tester set)
Tester knob indication
resistance (Ω)
Iat sensor resistance
approx. 2.58 KΩ at 20 °c (68 °f)
(terminal – terminal)
Note
iat sensor resistance measurement method is the same way as that
of the ect sensor. Refer to “ect sensor inspection” in section
1c . |
Is the resistance ok? |
- Dg or b/br wire open
or shorted to ground,
or poor “33” or “35”
connection.
- If wire and
connection are ok,
intermittent trouble or
faulty ecm.
- Recheck each
terminal and wire
harness for open
circuit and poor
connection.
- Replace the ecm with a known good one, and inspect it again.
Refer to “ecm removal and installation” in section 1c .
|
Replace the iat sensor
with a new one. Refer to
“iat sensor removal
and installation” in
section 1c (page 1c-
5). |
Detected condition and possible cause
Detected condition
Possible cause
C15
Output voltage is not with in the following
range.
0.15 V ≤ Sensor voltage < ...
Detected condition and possible cause
Detected condition
Possible cause
C22
Ap sensor voltage is not within the
following range.
0.5 V ≤ Sensor voltage < ...
Other materials:
Gearshift lever height inspection and
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Inspect and adjust the gearshift lever height in the
following procedures:
inspect the gearshift lever height “a” between the
lever top and footrest.
Adjust the gearshift lever height if necessary.
Gearshift lever height “a”
standard: 65 – 75 mm (2.6 – 3.0 In)
Loosen the l ...
Engine coolant solution
Use engine coolant that is com·
patible with an aluminum radiator,
mixed with distilled water at a
50:50 mixture ratio for engine
coolant solution. An engine coolant
mixture other than 50:50 can
affect cooling efficiency or rust
inhibiting performance.
Engine coolant
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Clutch lever position switch inspection
Inspect the clutch lever position switch in the following
procedures:
disconnect the clutch lever position switch lead
wires (1).
Inspect the clutch lever position switch for continuity
with the tester.
If any abnormality is found, replace the switch with a
new one.
S ...